PC part against a dark studio background

PC

Polycarbonate

Handles 125 °C heat and takes impacts that crack stiffer plastics. Good for hot environments, impact loads, or both.

125 °C63 MPa1.19 g/cm³
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Polycarbonate is a rigid plastic that holds up at 125 °C and takes a beating most plastics can't. Stiff and dimensionally stable, with transparent grades available when light has to pass through the part.

The surface finish is semi-gloss with visible layer lines. Parts machine, drill, tap, and sand without trouble. Acetone doesn't touch PC, so vapor smoothing won't work. Two-part epoxies bond well.

Specifications

Heat deflection (0.45 MPa)
125 °C
Tensile strength
63 MPa
Charpy impact (unnotched)
60 kJ/m²
Density
1.19 g/cm³
Price tier
$$$

When to use

Parts that see sustained heat above about 85 °C, repeated impact loads, or both. Electronics enclosures near heat sources, structural brackets, tooling — anywhere a part needs to keep its shape when things get hot or get hit.

When not to use

Unstabilized PC yellows and embrittles under sustained sunlight — not the right pick outdoors. It's also one of our more expensive materials. If the part doesn't need PC's heat or impact tolerance, a cheaper option will get the job done.